Copycat Arby’s Roast Beef Sandwich

Arby’s, a fast-food chain known for its roast beef sandwiches, was founded in 1964 by brothers Leroy and Forrest Raffel. The brothers saw an opportunity to create a fast-food franchise that was different from the standard burger chains dominating the market at the time. They decided to focus on roast beef sandwiches, offering a unique and higher-quality alternative. Their first restaurant opened in Boardman, Ohio, and the chain quickly grew in popularity

Arby’s Roast Beef Sandwich became the cornerstone of their menu. Over the years, the sandwich has maintained its popularity due to its distinctive flavor and quality ingredients. The secret to Arby’s success lies in their specially cooked roast beef, sliced thin and piled high on a toasted sesame seed bun, often accompanied by their famous Horsey Sauce or Arby's Sauce.

As Arby’s sandwiches gained fame, home cooks and food enthusiasts started to replicate the recipe to enjoy the taste at home. The challenge was to mimic the unique flavor and texture of Arby’s roast beef. After many trials and errors, a reliable copycat recipe was developed, allowing fans to recreate the beloved sandwich in their kitchens.

Texas Toast Sloppy Joes

Preparing the Copycat Arby’s Roast Beef Sandwich

Ingredients

For the Roast Beef:

1 (3 to 4-pound) eye of round roast

1 cup beef broth

1 cup water

2 tablespoons soy sauce

1 teaspoon onion powder

1 teaspoon garlic powder

1 teaspoon salt

1 teaspoon black pepper

For the Sandwich:

8 sesame seed hamburger buns

Butter for toasting buns

Horsey Sauce (optional)

Arby’s Sauce (optional)

Procedure

Step 1: Preparing the Roast Beef

Marinate the Roast: In a bowl, combine beef broth, water, soy sauce, onion powder, garlic powder, salt, and black pepper. Place the eye of round roast in a large resealable plastic bag and pour the marinade over the roast. Seal the bag, ensuring the roast is well-coated with the marinade. Refrigerate for at least 6 hours, preferably overnight, to allow the flavors to penetrate the meat.

Cook the Roast: Preheat your oven to 325°F (163°C). Remove the roast from the marinade and place it on a rack in a roasting pan. Pour the marinade into the bottom of the pan. Roast in the preheated oven until the internal temperature reaches 135°F (57°C) for medium-rare, about 1.5 to 2 hours. For a medium doneness, cook until the internal temperature reaches 145°F (63°C).

Rest and Slice: Once cooked, remove the roast from the oven and let it rest for 15-20 minutes. This resting period allows the juices to redistribute throughout the meat, making it more tender. After resting, use a sharp knife to slice the roast beef as thinly as possible, mimicking the thin slices of Arby’s roast beef.

Step 2: Assembling the Sandwich

Toast the Buns: Lightly butter the sesame seed buns and toast them in a skillet or on a griddle until golden brown.

Build the Sandwich: Place a generous amount of thinly sliced roast beef on the bottom half of each toasted bun. If desired, add Horsey Sauce or Arby’s Sauce to the sandwich.

Serve and Enjoy: Top with the other half of the bun and serve immediately.

Preparation Time

Marinating Time: 6 hours (preferably overnight)

Cooking Time: 1.5 to 2 hours

Resting Time: 15-20 minutes

Assembling Time: 10 minutes

Total Time

Approximately 8 hours, including marinating, cooking, resting, and assembling time.

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